Fully-Automatic Laminated Glass Production Line with Autoclave
Features and functions:
1.All parts of the whole line adopt PLC centralized control system,frequency conversion,3 sets of HMI interface operation.
2.The special purpose part is equipped with encoder and servo motor to ensure stability and processing accuracy during production. The whole machine runs smoothly and reliably.
3.The whole production line is designed with high efficiency, energy saving, environmental protection, lower noise and other features.
4.Each part of the whole line can realize communication function with its neighboring parts,which is convenient to control and easy to operate.
5.The whole line adopts Siemens PLC centralized control system,main configurations are equipped with Delta Transducer and Schneider/Chint electrical components.
6.The whole line can realize automatic operation, labor-saving, safe and reliable,high efficiency and low energy consumption.
7.Fangding fully automated laminated glass production line can realize automatic loading,high-speed lamination, forced convection heating and roller pressing, automatic unloadingand intelligent production of the whole line.
Technical parameter:
| Item | Specification |
| Max processing glass size | 2500mm × 4000mm |
| Min processing glass size | 400mm |
| Processing glass thickness | 4 ~ 60mm |
| Raw glass thickness | 3mm ~ 19mm |
| Power supply | 380V 50Hz |
| Front-end total installed power | 180kW |
Composition Of Production Line Equipment：
| Product Name & Model | Main Configuration |
Remarks |
| Glass Washing & Drying | 1.Touch screen & PLC: Siemens / Inverter: Delta2.Main components: Schneider / Chint |
1.Washing speed: 0 ~ 12m/min, variable frequency speed control 2.Exterior protective sheet metal and water tank made of stainless steel 3.Intelligent air valve control, strong/weak wind switching |
| High-precision Glass Pre-positioning Machine | 1.Inverter: Delta2. Main components: Schneider / Chint |
Combined bi-directional positioning with side push and front positioning rod, accurate and fast. |
| Intelligent Suction Hanger | 1.Touch screen & PLC: Siemens / Inverter: Delta2.Main components: Schneider / Chint3. Cylinder: Airtac |
1.Automatic walking for picking, positioning, fetching and combining glass 2.Accurate positioning 3.Saves floor space in the combining room |
| Dual-station Glass Combining Table | 1.Inverter: Delta2.Main components: Schneider / Chint3. Cylinder: Airtac |
1.Dual-station combining design 2.With pneumatic lifting universal ball table 3.With pneumatic widening extension table 4.Three operation modes: large glass, raw glass, small glass, for efficient operation with various order sizes |
| PVB Film Horizontal 3-roller Storage Rack | 1.Inverter: Delta2.Main components: Schneider / Chint |
Automatic film retraction and release, with detailed film supporting shaft design, film winding function available; three rubber rollers controlled by independent motors, with remote/button control modes. |
| Transition Section | 1.Inverter: Delta2.Main components: Schneider / Chint |
Variable frequency speed control; operates at a uniform, steady and rhythmic speed matching the whole line. |
| Roller Press Machine | 1.PLC & Touch screen: Siemens / Inverter: Delta2.Main components: Schneider / Chint3. Cylinder: Airtac |
1.Medium-wave far-infrared heating method 2.Convection air circulation design on rollers 3.One preheating zone and two heating zones 4.Two pairs of large pressing rollers: pre-pressure roller + final pressure roller 5.Independent motor control for good pressing effect |
| Glass Autoclave | 1.PLC & Touch screen: Siemens2. Main components: Schneider / Chint |
1.Fan convection autoclave 2.Possesses pressure vessel production qualification |
| Glass Trolley | A-frame glass trolley |
Glass carrier trolley |
| Ferry Cart | Manual |
Pre-autoclave ferry cart |
